EvoSonic Industrial Ultrasonic Cleaners
Precision Cleaning. Industrial Scale.
The EvoSonic Range of Industrial Ultrasonic Cleaners is designed to deliver the power and precision required to remove even the toughest industrial contaminants — including soils, manufacturing compounds, carbon, rust, paint, grease, scale, and oils — while ensuring consistent results with minimal operator intervention. Manufactured to the highest standards and backed by years of engineering expertise, the EvoSonic Range has been developed to perform in the most demanding industrial environments. It achieves deep, uniform cleaning in a fraction of the time required by traditional methods — while providing a safer, more efficient, and environmentally responsible cleaning process.
Spotlight: The EvoSonic 7000 Equipment Overview
The EvoSonic Range is engineered for versatility and can be customised to suit specific applications — such as the precision cleaning and inspection of AMOC and Folded Radiator Cores. Ideal for heavy industrial users, Evosonic combines reliability, advanced ultrasonic technology, safety, and ease of operation in one robust, low-maintenance system.
Built with industrial-grade components, every part of the EvoSonic 7000 carries an industry-leading 2-year warranty, reflecting our confidence in the durability and reliability of our equipment. As an ISO 9001:2015 certified company, Kleentek upholds rigorous quality control processes and provides full peace of mind with $20 million product and public liability insurance.
Each EvoSonic system is independently tested and certified to meet Australian electrical safety standards (AS3100) and complies with the Work Health and Safety Act 2011, Work Health and Safety Regulation 2011, and Australian Standard AS4024.1-2006 Safety of Machinery, including AS4024.1502-2006. This ensures that every machine not only delivers exceptional performance but also meets the highest standards of workplace safety.
| Tank Material | 2.5–5 mm SS 316L |
| Usable Internal Size | 2,500 × 1,500 × 1,300 mm ≈ 4,875 Litres |
| Main Tank Capacity | ≈ 5,000 Litres |
| Weir Capacity | ≈ 900 L displacement |
| Structure | Welded, reinforced, bunded; sloping floor with sump & drains |
| Ultrasonic Power | 30,000 Watts |
| Transducers | 20 x 1500 Watt Immersible Resonators, 25–28 kHz with sweep, degas, auto-tune |
| Lid | Automated pneumatic / hydraulic with two-hand safety control |
| Load Capacity | 1,000 kg basket (optional higher rating) |
| Pump/Filtration | Grundfos SS multistage pump + dual Tekflo filters + triple oil interceptor |
| Filtration Sensors | Differential pressure & Sick LFV200 level sensors |
| Control System | PLC (Siemens S7-1200 or similar) + HMI (Siemens/Allen-Bradley) + safety light tower |
| Enclosure Cooling | 4 × 8 kW Lindsay/Rittal industrial A/C units |
| Noise Level | < 80 dB (ear protection recommended) |
| Power Supply | 3-phase 415 V 50 Hz ≈ 60–100 A draw (depending on heater interlock) |
| Air Supply | 6–8 bar (≈ 60–70 psi) |
| Tank Insulation | 7 mm vibration and thermal insulation |
| Bunding Tank | Integrated ≈ 5000 L with leak-detection alarms |
| Connectivity | Wi-Fi/GSM remote support (2 years included) |
| Service Life | 15–20 years (fabrication) / 2-year component warranty |
Inspection Tank
| Tank Material | 2.5 – 5 mm SS 304 |
| Internal Size | 3,000 × 3,000 × 500 mm (≈ 5,000 L capacity) |
| Weir Capacity | ≈ 600 Litres |
| Shared Systems | Electrical, filtration, and bunding with Sonic tank |
| Incline | Sloped floor with oversized sump & drains |
| Features | Temperature fitting only, level sensors, auto-fill & discharge |
| Controls | Quick-connect air manifold (Festo) for pressurising cores under observation |
| Purpose | Pressure-test and visually inspect radiator cores for leaks and structural integrity |
| Integration | Within same footprint as Sonic tank to minimise handling & spillage |
Radiator Cores
EvoSonic Range – Key Features
| Ultrasonic Power & Frequency | The heart of any ultrasonic cleaner lies in its power. Ultrasonic energy creates microscopic cavitation bubbles that implode with immense force, dislodging contaminants from even the most intricate surfaces. High ultrasonic wattage per litre ensures faster, deeper, and more consistent cleaning results. This means less manual intervention, lower labour costs, and extended component life—especially vital for precision parts in aerospace, automotive, and manufacturing industries. |
| Automated Lifting Platforms | A pneumatic or motorised lifting platform enhances both efficiency and safety. It enables operators to raise and lower heavy component baskets smoothly, ensuring uniform exposure to ultrasonic energy and reducing the risk of workplace injury. Automated lifting sequences can also be programmed to optimise cleaning cycles and minimise downtime between batches. |
| Automated Lid Control | An automated lid improves workflow and safety by containing heat, vapour, and noise during operation. It also prevents contaminants from entering the tank between cycles, reducing maintenance frequency. By integrating with the control system, the lid can open and close in sync with the cleaning sequence—saving time and protecting operators from hot surfaces and steam. |
| Filtration System | An integrated filtration system extends the life of cleaning chemistry by continuously removing suspended solids and oils from the solution. Cleaner fluid translates to consistent cleaning quality, reduced chemical consumption, and lower operational costs. For heavy-duty industrial applications, multi-stage filtration (e.g., bag filters and oil skimmers) maintains optimal bath performance and environmental compliance. |
| Remote Support | Connectivity enables real-time monitoring, diagnostics, and software updates. Remote support allows technicians to troubleshoot, adjust parameters, and provide service assistance without needing to be onsite. This ensures faster issue resolution, improved uptime, and proactive maintenance scheduling—critical for high-throughput production environments. |
| System Controls | Controlled heating is essential to accelerate chemical reactions and enhance ultrasonic activity. The ability to reach and maintain precise temperatures ensures optimal cleaning performance across various contaminants, from carbon and grease to rust and paint. Industrial-grade heaters, coupled with accurate temperature sensors, deliver consistent results while conserving energy. |
| Workplace Health & Safety | Modern ultrasonic cleaners are designed with compliance and operator safety at their core. Safety interlocks, emergency stops, insulated tanks, and ergonomic loading systems minimise risk. Compliance with Australian Standards such as AS4024.1 (Safety of Machinery) and WHS Regulations ensures not only a safer workplace but also peace of mind for business owners. |